Info
Offering scalable production up to 12 cm.
Industrial Inkjet Head
Go Back
Albums
Product Intro
Large-Scale Micro-Hole Plate Technology
Pushing the Precision Manufacturing Limits of Industrial Inkjet
Combining Polyimide (PI) polymer film with high-precision laser drilling technology to create over 60,000 micro-channels, realizing industrial inkjet nozzle plates featuring large size, high uniformity, and strong solvent resistance.
MicroBase utilizes stable laser light sources and high-precision alignment systems, integrated with core technologies such as excimer laser micromachining and LIGA, to establish fully automated and semi-automated manufacturing capabilities covering laser drilling, cutting, and measurement. Tailored to different hole geometries, diameters, and flow channel designs, we deliver integrated technical solutions including material selection, process planning, and precision control based on product requirements.
In laser micromachining technology, employing high-stability laser sources from major US manufacturer Coherent combined with Japanese high-precision motion stages, our advanced excimer laser micromachining technology precisely drills thousands of micro-holes as small as 3 μm in diameter within a 2 mm diameter polymer plastic area, demonstrating high-precision and highly consistent micro-machining performance.
Leveraging years of accumulated micro-hole processing technology and mass production experience, MicroBase has manufactured over 80 million nozzle plates/micro-mesh plates. Our products are widely adopted across consumer electronics, cosmetics, and medical sectors, continuously expanding the application of high-precision micro-hole technology in diverse industries.
Key Features
7mm
8mm
9mm
120mm
- ✓ Large-Scale Mass Production Capability: Dimensions up to 12 cm, positioning MicroBase as one of the few global top-tier suppliers capable of mass-producing large-format nozzle plates.
- ✓ Flat Edges with Zero Residue: Exceptionally smooth and burr-free nozzle hole edges prevent ink accumulation, significantly improving continuous printing stability.
- ✓ Fatigue Resistance & Consistent Output: The core structure resists elastic fatigue under high-frequency vibration processing, maintaining long-term consistent output volume.
- ✓ Superior Bonding Compatibility: Excellent surface modification and bonding performance suitable for composite processing between diverse material layers.
Core Technical Specifications & Measurement Equipment
| Category | Technical Specifications |
|---|---|
| Primary Processing Tools | • KrF Excimer Laser for 2D/3D micro-structuring • DPSS 266nm Laser • Nikon NEXIV VMR Vision Measurement System |
| Applicable Materials | Polymer, Polyimide, PEEK, PET, PMMA, PC, and Photo-resist |
| Micromachining Geometry | Precision Laser Micro-drilling, High-dimensional Micro-grooving, Laser Precision Cutting, and Complex Microfluidic Patterning & Structuring |
| Quality Precision | ➤ Dimension Accuracy: < 2 μm ➤ Position Accuracy: ± 3 μm ➤ Surface Roughness: Ra < 0.05 μm |